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NewVendor:LightspeedLightspeed Tall Head Pad for Zulu Series and Zulu PFX Headsets
This optional tall head pad adapts your Zulu Series or PFX headset for smaller heads, carrying the ear cups lower so the seal closes completely.
Regular price $23.00Sale price $23.00 Regular priceUnit price per$25.00 -
NewVendor:LightspeedLightspeed Refresher Kit with Performance Ear Seals: Delta Zulu & Zulu Series
Genuine Lightspeed refresher kit for the Delta Zulu and Zulu Series, featuring Performance ear seals, a standard head pad, and two wind screens.
Regular price $60.00Sale price $60.00 Regular priceUnit price per -
Fresh from The Hangar
The latest from top aviation brands. -
Vendor:PilotMall.comBose A20 Replacement Ear Seals (Aftermarket)
Replacement ear seals that restore a snug, comfortable fit and re-establish the critical acoustic seal your worn cushions have lost, maximizing passive noise reduction.
Regular price $14.99Sale price $14.99 Regular priceUnit price per -
Vendor:PilotMall.comBose A30 Replacement Ear Seals (Aftermarket)
Memory-foam replacement ear seals that rebuild the precise acoustic seal ANR headsets need, refreshing comfort and passive noise blocking for long duty days aloft.
Regular price $14.99Sale price $14.99 Regular priceUnit price per -
Out of StockVendor:BoseBose Aviation X & A20 Genuine Mic Windscreen Replacement
Foam mic windscreen that cuts wind and breath noise on transmit, a genuine replacement that restores clear audio quality when the original becomes worn or soiled.
Regular price $11.99Sale price $11.99 Regular priceUnit price per$20.00 -
Out of StockVendor:Pilot USAPilot USA H10-76 Military to Civilian Conversion Kit
Conversion kit that turns a military headset into a GA one, letting pilots carry a trusted David Clark headset across military and general aviation cockpits alike.
Regular price $89.99Sale price $89.99 Regular priceUnit price per$114.00 -
Vendor:Pilot USAPilot USA GA Aviation Headset to PC USB Adapter (Enhanced Audio Edition)
USB adapter to use a GA headset with a flight sim, enhanced audio that re-engineers the previous design to eliminate humming for cleaner in-sim voice and radio calls.
Regular price $129.99Sale price $129.99 Regular priceUnit price per$109.00 -
Out of StockNewVendor:PilotMall.comGA to Airbus Headset Adapter
Converts standard dual GA plugs, PJ-068 and PJ-055, into the 5-pin XLR connector Airbus cockpits use, keeping communication clear as you move between airframes.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
NewVendor:David ClarkDavid Clark Deluxe Headpad Assembly Replacement 18900G-45
A plush, fleece-like deluxe headpad wraps the top of the headband in thick cushioning, preventing the metal band from digging in during long hours in the cockpit.
Regular price $40.45Sale price $40.45 Regular priceUnit price per -
Out of StockNewVendor:PilotMall.comGA Headset Extension Cord
Works with any standard dual-plug GA headset to add extra reach for rear-seat passengers, larger cockpits, or training aircraft where the panel jacks sit out of reach.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockVendor:Pilot USAPilot USA Military Aviation Headset to GA Adapter: Amplified Impedance Converter Low to Hi (GA)
Amplified converter to run a military headset in a GA panel, letting pilots use one trusted headset instead of buying a costly duplicate for civilian flying.
Regular price $94.99Sale price $94.99 Regular priceUnit price per$108.00 -
Out of StockNewVendor:PilotMall.comHelicopter to GA Headset Adapter
Converts a single U-174 plug into standard dual GA jacks, PJ-068 and PJ-055, so a helicopter headset moves easily into fixed-wing training and rental aircraft.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
NewVendor:LightspeedLightspeed FrameFit Ear Seals (Pair)
Replacement ear seals contoured to seal around eyeglass temples, restoring noise attenuation and all-day comfort for pilots who fly in glasses.
Regular price $40.00Sale price $40.00 Regular priceUnit price per -
Vendor:BoseBose 6-Pin to Dual GA Plug Adapter 327080-0010
Adapter to run a LEMO panel-power headset on dual GA plugs, giving flight instructors and renters universal compatibility across a wide range of GA aircraft panels.
Regular price $139.99Sale price $139.99 Regular priceUnit price per$149.99 -
Out of StockVendor:BoseBose A30 Aviation Headset Service Kit
Service kit with fresh ear cushions and a new mic windscreen, genuine replacement parts that restore original clarity and comfort as your headset racks up hours.
Regular price $49.95Sale price $49.95 Regular priceUnit price per$59.95 -
Vendor:Pilot USAPilot USA Universal Aviation Push to Talk Switch
Universal in-line push-to-talk switch for any GA headset, a simple plug-and-play install that student pilots and aircraft renters can set up in seconds themselves.
Regular price $27.99Sale price $27.99 Regular priceUnit price per$32.00 -
NewVendor:PilotMall.comHelicopter Headset Extension Cord
Uses the single U-174 plug common to military and helicopter headsets, giving crew extra cord length to move freely in the cabin without disconnecting.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Vendor:Pilot USAPilot USA PA-400ST: Portable 4-Place Intercom
Portable 4-place stereo intercom that links crew and passengers, built for flight instructors running training flights and private pilots flying with family aboard.
Regular price $226.00Sale price $226.00 Regular priceUnit price per$236.00 -
NewVendor:PilotMall.comGA to Helicopter Headset Adapter
Converts standard dual GA plugs, PJ-068 and PJ-055, into a single U-174 plug so your headset works when you move into helicopter cockpits and rotorcraft comm systems.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockNewVendor:PilotMall.comAirbus to GA Headset Adapter
Converts a 5-pin XLR Airbus plug into standard GA dual jacks, so professional-grade headsets work just as well in a conventional trainer or a home simulator setup.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockNewVendor:PilotMall.comGA Headset to 6-Pin Lemo Adapter
Converts dual GA plugs into a 6-pin LEMO connector for panel power and audio, letting your existing headset work in newer aircraft with built-in LEMO installations.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockNewVendor:David ClarkDavid Clark Leatherette Ear Seals for DC ONE-X and XP Series 15976P-07
Leatherette replacement seals restore a fresh, sealed fit as original cushions compress or wear, protecting the comfort and passive noise performance pilots count on.
Regular price $48.99Sale price $48.99 Regular priceUnit price per$51.80 -
Out of StockVendor:Pilot USAPilot USA GA Aviation Headset to PC Flight Simulator Adapter
Adapter to use a GA headset with a PC flight simulator, converting a standard dual plug headset into a plug and play tool for realistic at-home instrument practice.
Regular price $59.99Sale price $59.99 Regular priceUnit price per$69.00 -
Vendor:Pilot USAPilot USA GA Aviation Headset Audio Adapter for Crystal-Clear Cockpit Recordings
Adapter to record crisp cockpit audio to a recorder, letting student pilots and certified flight instructors review communication skills after every training flight.
Regular price $45.99Sale price $45.99 Regular priceUnit price per$53.00
Frequently Asked Questions
How often should you replace aviation headset ear seals?
Replace ear seals when the foam flattens, the covering cracks, or the seal feels loose, since that is when comfort and noise reduction fall off. As general guidance, manufacturers suggest renewing seals roughly every 12 to 18 months with regular use, and Bose recommends about every 6 months or 350 hours for its headsets.
What is the difference between foam and gel ear seals?
Foam ear seals are light, inexpensive, and recover their shape quickly, making them a simple, economical refresh. Gel seals contain a soft filler that spreads clamping pressure more evenly, which many pilots find more comfortable on long flights and slightly better at sealing out noise. Both fit the same ear cups when matched to your headset model.
Can replacing ear seals restore noise reduction and comfort on an old headset?
Yes. Flat, hardened, or cracked ear seals are one of the most common reasons an older headset feels louder and less comfortable. Fresh, model-matched seals re-establish the seal against your head, which restores passive noise blocking and clamping comfort, often making a tired headset feel close to new for a fraction of a replacement set.
Do windscreens reduce noise on an aviation headset?
A microphone windscreen, or mic muff, does not quiet what you hear, but it does reduce the wind, vent, and breath noise picked up by the boom microphone. That means the controllers and pilots you transmit to hear clearer speech with fewer pops and rumble. It is an inexpensive upgrade that improves transmitted audio quality.
Are aviation headset plugs universal, or do they vary by aircraft?
They vary by aircraft, which is exactly why adapters exist. A GA, helicopter, Airbus, or LEMO adapter lets one headset move between connector types instead of buying a separate set per aircraft, so the real decision is matching the right adapter to the jacks you fly. For the full connector breakdown, see our aviation headset plug guide.
Can I connect an aviation headset to a PC flight simulator?
Yes. A USB flight-simulator adapter converts a standard GA headset's twin plugs into a single USB connection your computer recognizes as a microphone and headphones. That lets you practice realistic radio communication in desktop flight-sim software using the same headset you fly with, which is great for procedure and phraseology practice on the ground.
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