-
SaleVendor:David ClarkDavid Clark Comfort Covers: Washable Moisture-Absorbing Ear Seals 22658G-01
Washable moisture-wicking covers that keep ear seals fresh, made from soft breathable cotton that fits most standard headsets without electronic noise seals.
Regular price $10.95Sale price $10.95 Regular priceUnit price per$11.10 -
SaleVendor:Pilot USAPilot USA GA Aviation Headset Audio Adapter for Crystal-Clear Cockpit Recordings
Adapter to record crisp cockpit audio to a recorder, letting student pilots and certified flight instructors review communication skills after every training flight.
Regular price $45.99Sale price $45.99 Regular priceUnit price per$53.00 -
NewVendor:David ClarkDavid Clark Deluxe Headpad Assembly Replacement 18900G-45
A plush, fleece-like deluxe headpad wraps the top of the headband in thick cushioning, preventing the metal band from digging in during long hours in the cockpit.
Regular price $40.45Sale price $40.45 Regular priceUnit price per -
SaleVendor:Pilot USAPilot USA Aviation Headset PTT Switch for ICOM Radios
Push-to-talk adapter linking a headset to an ICOM handheld, built to work across five different adapter configurations for flexible cockpit radio setups.
Regular price $27.99Sale price $27.99 Regular priceUnit price per$32.00 -
SaleNewVendor:LightspeedLightspeed Performance Replacement Ear Seals
Renews comfort and stability while restoring crystal-clear audio and passive noise attenuation, keeping long flights focused instead of distracted by worn seals.
Regular price $38.00Sale price $38.00 Regular priceUnit price per$40.00 -
NewVendor:TelexTelex Replacement Ear Cushions Leatherette for Airman 7P and 8P (Pair) AIRMAN8P-0903
Leatherette replacement ear cushions bring a more substantial feel and better moisture resistance than foam, restoring a fresh, quiet seal for daily flying.
Regular price $31.99Sale price $31.99 Regular priceUnit price per$32.00 -
SaleNewVendor:TelexTelex Clothing Clip for Airman 7, 8, 7P, and 8P Headsets AIRMAN7-0904
Clips the headset cord to your uniform or flight suit to eliminate downward pull on the headband, keeping cords tidy and comfort steady through extended flights.
Regular price $8.49Sale price $8.49 Regular priceUnit price per$9.90 -
SaleNewVendor:PilotMall.comHelicopter Headset Extension Cord
Uses the single U-174 plug common to military and helicopter headsets, giving crew extra cord length to move freely in the cabin without disconnecting.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
SaleNewVendor:TelexTelex Disposable Hygiene Ear Cushion Covers for Airman 8+ (10 Pack) AIRMAN8P-0910
A 10-pack of disposable hygiene covers gives every pilot a clean, professional ear seal on shared headsets, ideal for flight schools, charter crews, and daily operations.
Regular price $34.49Sale price $34.49 Regular priceUnit price per$38.00 -
Vendor:Pilot USAPilot USA GA Aviation Headset to PC USB Adapter (Enhanced Audio Edition)
USB adapter to use a GA headset with a flight sim, enhanced audio that re-engineers the previous design to eliminate humming for cleaner in-sim voice and radio calls.
Regular price $129.99Sale price $129.99 Regular priceUnit price per$109.00 -
SaleNewVendor:PilotMall.comAirbus to GA Headset Adapter
Converts a 5-pin XLR Airbus plug into standard GA dual jacks, so professional-grade headsets work just as well in a conventional trainer or a home simulator setup.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Vendor:David ClarkDavid Clark M-7 Wind Screen: Reduces Wind and Ambient Cockpit Noise 40062G-02
Foam mic muff that quiets wind and cockpit noise on your mic, a genuine replacement part built for exact fit and reliable audio clarity in flight communications.
Regular price $5.95Sale price $5.95 Regular priceUnit price per$4.90 -
SaleNewVendor:TelexTelex Airman 7P/8/8P Replacement Headband Cushion and Holder AIRMAN8P-0911
Restores original comfort with a replacement headband cushion and holder, giving professional pilots the lasting support they need through long duty days aloft.
Regular price $20.99Sale price $20.99 Regular priceUnit price per$22.50 -
NewVendor:David ClarkDavid Clark Replacement Headpad for DC PRO and DC ONE Series 15977P-04
Replaces compressed original padding that can make a headband feel heavy, restoring lasting overhead comfort through extended flights in the cockpit.
Regular price $17.15Sale price $17.15 Regular priceUnit price per -
NewVendor:David ClarkDavid Clark M-1/DC Microphone Protector Windscreen 18434G-02
Slides securely over the amplified dynamic microphone common on classic headset models, keeping transmissions crisp and clear while shielding the mic element from wind.
Regular price $5.95Sale price $5.95 Regular priceUnit price per -
SaleNewVendor:PilotMall.comLEMO (Bose) to GA Headset Adapter
Converts a self-powered 6-pin LEMO plug into standard GA dual plugs, so a premium ANR headset built for panel power still works in any GA cockpit you fly.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
SaleNewVendor:PilotMall.comGA Headset to 6-Pin Lemo Adapter
Converts dual GA plugs into a 6-pin LEMO connector for panel power and audio, letting your existing headset work in newer aircraft with built-in LEMO installations.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99
Frequently Asked Questions
How often should you replace aviation headset ear seals?
Replace ear seals when the foam flattens, the covering cracks, or the seal feels loose, since that is when comfort and noise reduction fall off. As general guidance, manufacturers suggest renewing seals roughly every 12 to 18 months with regular use, and Bose recommends about every 6 months or 350 hours for its headsets.
What is the difference between foam and gel ear seals?
Foam ear seals are light, inexpensive, and recover their shape quickly, making them a simple, economical refresh. Gel seals contain a soft filler that spreads clamping pressure more evenly, which many pilots find more comfortable on long flights and slightly better at sealing out noise. Both fit the same ear cups when matched to your headset model.
Can replacing ear seals restore noise reduction and comfort on an old headset?
Yes. Flat, hardened, or cracked ear seals are one of the most common reasons an older headset feels louder and less comfortable. Fresh, model-matched seals re-establish the seal against your head, which restores passive noise blocking and clamping comfort, often making a tired headset feel close to new for a fraction of a replacement set.
Do windscreens reduce noise on an aviation headset?
A microphone windscreen, or mic muff, does not quiet what you hear, but it does reduce the wind, vent, and breath noise picked up by the boom microphone. That means the controllers and pilots you transmit to hear clearer speech with fewer pops and rumble. It is an inexpensive upgrade that improves transmitted audio quality.
Are aviation headset plugs universal, or do they vary by aircraft?
They vary by aircraft, which is exactly why adapters exist. A GA, helicopter, Airbus, or LEMO adapter lets one headset move between connector types instead of buying a separate set per aircraft, so the real decision is matching the right adapter to the jacks you fly. For the full connector breakdown, see our aviation headset plug guide.
Can I connect an aviation headset to a PC flight simulator?
Yes. A USB flight-simulator adapter converts a standard GA headset's twin plugs into a single USB connection your computer recognizes as a microphone and headphones. That lets you practice realistic radio communication in desktop flight-sim software using the same headset you fly with, which is great for procedure and phraseology practice on the ground.
No questions match your search. Try another term or ask our team.
