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Best sellerVendor:PilotMall.comBose A20 Replacement Ear Seals (Aftermarket)
Replacement ear seals that restore a snug, comfortable fit and re-establish the critical acoustic seal your worn cushions have lost, maximizing passive noise reduction.
Regular price $14.99Sale price $14.99 Regular priceUnit price per -
NewVendor:LightspeedLightspeed Refresher Kit with Performance Ear Seals: Delta Zulu & Zulu Series
Genuine Lightspeed refresher kit for the Delta Zulu and Zulu Series, featuring Performance ear seals, a standard head pad, and two wind screens.
Regular price $60.00Sale price $60.00 Regular priceUnit price per -
Fresh from The Hangar
The latest from top aviation brands. -
NewVendor:LightspeedLightspeed Tall Head Pad for Zulu Series and Zulu PFX Headsets
This optional tall head pad adapts your Zulu Series or PFX headset for smaller heads, carrying the ear cups lower so the seal closes completely.
Regular price $23.00Sale price $23.00 Regular priceUnit price per$25.00 -
Best sellerVendor:PilotMall.comBose A30 Replacement Ear Seals (Aftermarket)
Memory-foam replacement ear seals that rebuild the precise acoustic seal ANR headsets need, refreshing comfort and passive noise blocking for long duty days aloft.
Regular price $14.99Sale price $14.99 Regular priceUnit price per -
Vendor:BoseBose A30 Aviation Headset Service Kit
Service kit with fresh ear cushions and a new mic windscreen, genuine replacement parts that restore original clarity and comfort as your headset racks up hours.
Regular price $49.95Sale price $49.95 Regular priceUnit price per$59.95 -
Vendor:BoseBose Aviation X & A20 Genuine Mic Windscreen Replacement
Foam mic windscreen that cuts wind and breath noise on transmit, a genuine replacement that restores clear audio quality when the original becomes worn or soiled.
Regular price $11.99Sale price $11.99 Regular priceUnit price per$20.00 -
NewVendor:PilotMall.comDavid Clark Replacement Gel Ear Seals (Aftermarket)
Gel ear seals that restore all-day comfort to worn cups, preserving the passive noise protection pilots rely on for clear communication and hearing safety in flight.
Regular price $14.99Sale price $14.99 Regular priceUnit price per -
NewVendor:TelexTelex Gray Microphone Windscreen for Airman 7/8/8P/850 Series 800456019
A direct-fit replacement gray foam windscreen keeps radio calls clear of wind and breath noise, maintaining the professional standard pilots expect from their headset.
Regular price $4.95Sale price $4.95 Regular priceUnit price per$10.00 -
Vendor:David ClarkDavid Clark M-7 Wind Screen: Reduces Wind and Ambient Cockpit Noise 40062G-02
Foam mic muff that quiets wind and cockpit noise on your mic, a genuine replacement part built for exact fit and reliable audio clarity in flight communications.
Regular price $5.95Sale price $5.95 Regular priceUnit price per$4.90 -
NewVendor:David ClarkDavid Clark Replacement Headpad for DC PRO and DC ONE Series 15977P-04
Replaces compressed original padding that can make a headband feel heavy, restoring lasting overhead comfort through extended flights in the cockpit.
Regular price $17.15Sale price $17.15 Regular priceUnit price per -
NewVendor:LightspeedLightspeed FrameFit Ear Seals (Pair)
Replacement ear seals contoured to seal around eyeglass temples, restoring noise attenuation and all-day comfort for pilots who fly in glasses.
Regular price $40.00Sale price $40.00 Regular priceUnit price per -
NewVendor:TelexTelex Clothing Clip for Airman 7, 8, 7P, and 8P Headsets AIRMAN7-0904
Clips the headset cord to your uniform or flight suit to eliminate downward pull on the headband, keeping cords tidy and comfort steady through extended flights.
Regular price $8.49Sale price $8.49 Regular priceUnit price per$9.90 -
NewVendor:TelexTelex Disposable Hygiene Ear Cushion Covers for Airman 8+ (10 Pack) AIRMAN8P-0910
A 10-pack of disposable hygiene covers gives every pilot a clean, professional ear seal on shared headsets, ideal for flight schools, charter crews, and daily operations.
Regular price $34.49Sale price $34.49 Regular priceUnit price per$38.00 -
Vendor:David ClarkDavid Clark Comfort Covers: Washable Moisture-Absorbing Ear Seals 22658G-01
Washable moisture-wicking covers that keep ear seals fresh, made from soft breathable cotton that fits most standard headsets without electronic noise seals.
Regular price $10.95Sale price $10.95 Regular priceUnit price per$11.10 -
NewVendor:David ClarkDavid Clark Deluxe Headpad Assembly Replacement 18900G-45
A plush, fleece-like deluxe headpad wraps the top of the headband in thick cushioning, preventing the metal band from digging in during long hours in the cockpit.
Regular price $40.45Sale price $40.45 Regular priceUnit price per -
NewVendor:David ClarkDavid Clark M-1/DC Microphone Protector Windscreen 18434G-02
Slides securely over the amplified dynamic microphone common on classic headset models, keeping transmissions crisp and clear while shielding the mic element from wind.
Regular price $5.95Sale price $5.95 Regular priceUnit price per -
Out of StockNewVendor:TelexTelex Airman 7P/8/8P Replacement Headband Cushion and Holder AIRMAN8P-0911
Restores original comfort with a replacement headband cushion and holder, giving professional pilots the lasting support they need through long duty days aloft.
Regular price $20.99Sale price $20.99 Regular priceUnit price per$22.50 -
Out of StockNewVendor:David ClarkDavid Clark Dura-Stitched Leatherette Ear Seals for DC PRO Series 15976P-03
Dura-stitched leatherette construction holds its shape over hundreds of flight hours, built for heavy daily use by pilots who fly the same headset every single day.
Regular price $33.99Sale price $33.99 Regular priceUnit price per$34.05 -
Out of StockNewVendor:TelexTelex Replacement Ear Cushions Leatherette for Airman 7P and 8P (Pair) AIRMAN8P-0903
Leatherette replacement ear cushions bring a more substantial feel and better moisture resistance than foam, restoring a fresh, quiet seal for daily flying.
Regular price $31.99Sale price $31.99 Regular priceUnit price per$32.00 -
Out of StockNewVendor:David ClarkDavid Clark Leatherette Ear Seals for DC ONE-X and XP Series 15976P-07
Leatherette replacement seals restore a fresh, sealed fit as original cushions compress or wear, protecting the comfort and passive noise performance pilots count on.
Regular price $48.99Sale price $48.99 Regular priceUnit price per$51.80 -
Out of StockNewVendor:LightspeedLightspeed Performance Replacement Ear Seals
Renews comfort and stability while restoring crystal-clear audio and passive noise attenuation, keeping long flights focused instead of distracted by worn seals.
Regular price $38.00Sale price $38.00 Regular priceUnit price per$40.00 -
Out of StockNewVendor:LightspeedLightspeed Refresher Kit with FrameFit Ear Seals - Zulu Series
Complete refresh kit for the Zulu series pairing FrameFit ear seals with a replacement head pad, restoring comfort and seal without replacing the headset.
Regular price $60.00Sale price $60.00 Regular priceUnit price per
Frequently Asked Questions
How often should you replace aviation headset ear seals?
Most pilots replace ear seals every six months if they fly nearly every day, and every twelve to eighteen months for occasional flying. Replace them sooner if the foam feels flat, the leatherette cracks, or noise reduction drops, since a worn seal lets cockpit noise leak past your ears.
How do you clean a pilot headset?
Wipe the ear seals and headband with a cloth dampened in mild soap and water, or use an alcohol wipe, then let everything dry fully before the next flight. Avoid soaking the seals or getting moisture into the microphone, and use disposable or washable covers on shared headsets.
Are aftermarket ear seals as good as OEM?
Quality aftermarket seals fit popular headsets well and often cost less than factory parts, making them a sensible choice for budget-conscious pilots. Genuine OEM seals match the manufacturer's exact specifications and materials, which some pilots prefer for a precise fit and consistent feel.
What is the difference between foam and gel ear seals?
Foam seals are light, inexpensive, and easy to replace, but they compress over time and can warm up on long flights. Gel seals cost more and weigh slightly more, yet they spread clamping pressure evenly and stay cooler, which many pilots find far more comfortable on long days.
Can you replace Bose A30 ear seals yourself?
Yes. Bose A30 ear seals are designed to be swapped by the owner without tools, and a Bose A30 Service Kit bundles the common wear parts for a complete refresh. Worn seals are a frequent cause of reduced comfort and noise reduction, so a fresh set restores both quickly.
Why are flight school headsets cleaned between users?
Shared training headsets pass between many students and instructors, so cleaning the ear seals and adding disposable or washable covers limits the spread of dirt, oils, and germs. Regular cleaning also extends seal life and keeps a fleet of rental headsets comfortable and presentable.
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