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NewVendor:PilotMall.comHelicopter Headset Extension Cord
Uses the single U-174 plug common to military and helicopter headsets, giving crew extra cord length to move freely in the cabin without disconnecting.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Vendor:Pilot USAPilot USA GA Aviation Headset Audio Adapter for Crystal-Clear Cockpit Recordings
Adapter to record crisp cockpit audio to a recorder, letting student pilots and certified flight instructors review communication skills after every training flight.
Regular price $45.99Sale price $45.99 Regular priceUnit price per$53.00 -
NewVendor:David ClarkDavid Clark Dura-Stitched Leatherette Ear Seals for DC PRO Series 15976P-03
Dura-stitched leatherette construction holds its shape over hundreds of flight hours, built for heavy daily use by pilots who fly the same headset every single day.
Regular price $33.99Sale price $33.99 Regular priceUnit price per$34.05 -
Vendor:Pilot USAPilot USA GA to Airbus XLR-5 Aviation Headset Adapter
Adapter to plug a GA headset into an Airbus XLR-5 panel, an updated high-durability design that saves pilots from buying an expensive new headset for the type.
Regular price $59.99Sale price $59.99 Regular priceUnit price per$69.00 -
NewVendor:LightspeedLightspeed FrameFit Ear Seals (Pair)
Replacement ear seals contoured to seal around eyeglass temples, restoring noise attenuation and all-day comfort for pilots who fly in glasses.
Regular price $40.00Sale price $40.00 Regular priceUnit price per -
Out of StockNewVendor:TelexTelex Replacement Ear Cushions Leatherette for Airman 7P and 8P (Pair) AIRMAN8P-0903
Leatherette replacement ear cushions bring a more substantial feel and better moisture resistance than foam, restoring a fresh, quiet seal for daily flying.
Regular price $31.99Sale price $31.99 Regular priceUnit price per$32.00 -
Vendor:Pilot USAPilot USA Aviation Headset Push to Talk for Yaesu Aviation Headsets
Push-to-talk adapter linking a headset to a Yaesu handheld, with a plug-and-play setup that skips complex wiring so you can focus on flying and clear radio calls.
Regular price $27.99Sale price $27.99 Regular priceUnit price per$32.00 -
NewVendor:PilotMall.comLEMO 6-Pin Headset Extension Cord
A 5-foot extension that keeps audio and panel power flowing reliably to a 6-pin LEMO headset, letting pilots move farther from the jack in larger cockpits.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
NewVendor:David ClarkDavid Clark Deluxe Headpad Assembly Replacement 18900G-45
A plush, fleece-like deluxe headpad wraps the top of the headband in thick cushioning, preventing the metal band from digging in during long hours in the cockpit.
Regular price $40.45Sale price $40.45 Regular priceUnit price per -
Vendor:Pilot USAPilot USA GoPro Hero 5 to 12 Aviation Audio Adapter for Cockpit Recording
Plug-and-connect adapter for recording cockpit audio straight to a GoPro camera, wiring into your existing intercom system with no aircraft modifications needed.
Regular price $129.00Sale price $129.00 Regular priceUnit price per$139.00 -
Out of StockNewVendor:LightspeedLightspeed Performance Replacement Ear Seals
Renews comfort and stability while restoring crystal-clear audio and passive noise attenuation, keeping long flights focused instead of distracted by worn seals.
Regular price $38.00Sale price $38.00 Regular priceUnit price per$40.00 -
Vendor:Pilot USAPilot USA Aviation Headset PTT Switch for ICOM Radios
Push-to-talk adapter linking a headset to an ICOM handheld, built to work across five different adapter configurations for flexible cockpit radio setups.
Regular price $27.99Sale price $27.99 Regular priceUnit price per$32.00 -
NewVendor:PilotMall.comPortable In-Line Push to Talk Switch
Connects in-line between your headset and the aircraft jack, giving pilots simple, reliable push-to-talk control without modifying panel wiring or cockpit switches.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Vendor:David ClarkDavid Clark M-7 Wind Screen: Reduces Wind and Ambient Cockpit Noise 40062G-02
Foam mic muff that quiets wind and cockpit noise on your mic, a genuine replacement part built for exact fit and reliable audio clarity in flight communications.
Regular price $5.95Sale price $5.95 Regular priceUnit price per$4.90 -
Out of StockNewVendor:TelexTelex Airman 7P/8/8P Replacement Headband Cushion and Holder AIRMAN8P-0911
Restores original comfort with a replacement headband cushion and holder, giving professional pilots the lasting support they need through long duty days aloft.
Regular price $20.99Sale price $20.99 Regular priceUnit price per$22.50 -
NewVendor:LightspeedLightspeed Refresher Kit with FrameFit Ear Seals - Zulu Series
Complete refresh kit for the Zulu series pairing FrameFit ear seals with a replacement head pad, restoring comfort and seal without replacing the headset.
Regular price $60.00Sale price $60.00 Regular priceUnit price per -
NewVendor:David ClarkDavid Clark M-1/DC Microphone Protector Windscreen 18434G-02
Slides securely over the amplified dynamic microphone common on classic headset models, keeping transmissions crisp and clear while shielding the mic element from wind.
Regular price $5.95Sale price $5.95 Regular priceUnit price per -
NewVendor:TelexTelex Disposable Hygiene Ear Cushion Covers for Airman 8+ (10 Pack) AIRMAN8P-0910
A 10-pack of disposable hygiene covers gives every pilot a clean, professional ear seal on shared headsets, ideal for flight schools, charter crews, and daily operations.
Regular price $34.49Sale price $34.49 Regular priceUnit price per$38.00 -
NewVendor:TelexTelex Gray Microphone Windscreen for Airman 7/8/8P/850 Series 800456019
A direct-fit replacement gray foam windscreen keeps radio calls clear of wind and breath noise, maintaining the professional standard pilots expect from their headset.
Regular price $4.95Sale price $4.95 Regular priceUnit price per$10.00 -
NewVendor:David ClarkDavid Clark Replacement Headpad for DC PRO and DC ONE Series 15977P-04
Replaces compressed original padding that can make a headband feel heavy, restoring lasting overhead comfort through extended flights in the cockpit.
Regular price $17.15Sale price $17.15 Regular priceUnit price per -
NewVendor:TelexTelex Clothing Clip for Airman 7, 8, 7P, and 8P Headsets AIRMAN7-0904
Clips the headset cord to your uniform or flight suit to eliminate downward pull on the headband, keeping cords tidy and comfort steady through extended flights.
Regular price $8.49Sale price $8.49 Regular priceUnit price per$9.90
Frequently Asked Questions
How often should you replace aviation headset ear seals?
Replace ear seals when the foam flattens, the covering cracks, or the seal feels loose, since that is when comfort and noise reduction fall off. As general guidance, manufacturers suggest renewing seals roughly every 12 to 18 months with regular use, and Bose recommends about every 6 months or 350 hours for its headsets.
What is the difference between foam and gel ear seals?
Foam ear seals are light, inexpensive, and recover their shape quickly, making them a simple, economical refresh. Gel seals contain a soft filler that spreads clamping pressure more evenly, which many pilots find more comfortable on long flights and slightly better at sealing out noise. Both fit the same ear cups when matched to your headset model.
Can replacing ear seals restore noise reduction and comfort on an old headset?
Yes. Flat, hardened, or cracked ear seals are one of the most common reasons an older headset feels louder and less comfortable. Fresh, model-matched seals re-establish the seal against your head, which restores passive noise blocking and clamping comfort, often making a tired headset feel close to new for a fraction of a replacement set.
Do windscreens reduce noise on an aviation headset?
A microphone windscreen, or mic muff, does not quiet what you hear, but it does reduce the wind, vent, and breath noise picked up by the boom microphone. That means the controllers and pilots you transmit to hear clearer speech with fewer pops and rumble. It is an inexpensive upgrade that improves transmitted audio quality.
Are aviation headset plugs universal, or do they vary by aircraft?
They vary by aircraft, which is exactly why adapters exist. A GA, helicopter, Airbus, or LEMO adapter lets one headset move between connector types instead of buying a separate set per aircraft, so the real decision is matching the right adapter to the jacks you fly. For the full connector breakdown, see our aviation headset plug guide.
Can I connect an aviation headset to a PC flight simulator?
Yes. A USB flight-simulator adapter converts a standard GA headset's twin plugs into a single USB connection your computer recognizes as a microphone and headphones. That lets you practice realistic radio communication in desktop flight-sim software using the same headset you fly with, which is great for procedure and phraseology practice on the ground.
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