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Vendor:David ClarkDavid Clark Comfort Covers: Washable Moisture-Absorbing Ear Seals 22658G-01
Washable moisture-wicking covers that keep ear seals fresh, made from soft breathable cotton that fits most standard headsets without electronic noise seals.
Regular price $10.95Sale price $10.95 Regular priceUnit price per$11.10 -
Vendor:Pilot USAPilot USA GoPro Hero 5 to 12 Aviation Audio Adapter for Cockpit Recording
Plug-and-connect adapter for recording cockpit audio straight to a GoPro camera, wiring into your existing intercom system with no aircraft modifications needed.
Regular price $129.00Sale price $129.00 Regular priceUnit price per$139.00 -
NewVendor:TelexTelex Clothing Clip for Airman 7, 8, 7P, and 8P Headsets AIRMAN7-0904
Clips the headset cord to your uniform or flight suit to eliminate downward pull on the headband, keeping cords tidy and comfort steady through extended flights.
Regular price $8.49Sale price $8.49 Regular priceUnit price per$9.90 -
NewVendor:LightspeedLightspeed Refresher Kit with FrameFit Ear Seals - Zulu Series
Complete refresh kit for the Zulu series pairing FrameFit ear seals with a replacement head pad, restoring comfort and seal without replacing the headset.
Regular price $60.00Sale price $60.00 Regular priceUnit price per -
NewVendor:David ClarkDavid Clark Deluxe Headpad Assembly Replacement 18900G-45
A plush, fleece-like deluxe headpad wraps the top of the headband in thick cushioning, preventing the metal band from digging in during long hours in the cockpit.
Regular price $40.45Sale price $40.45 Regular priceUnit price per -
NewVendor:TelexTelex Disposable Hygiene Ear Cushion Covers for Airman 8+ (10 Pack) AIRMAN8P-0910
A 10-pack of disposable hygiene covers gives every pilot a clean, professional ear seal on shared headsets, ideal for flight schools, charter crews, and daily operations.
Regular price $34.49Sale price $34.49 Regular priceUnit price per$38.00 -
Vendor:PilotMall.comHelicopter Headset Extension Cord
Uses the single U-174 plug common to military and helicopter headsets, giving crew extra cord length to move freely in the cabin without disconnecting.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
NewVendor:David ClarkDavid Clark M-1/DC Microphone Protector Windscreen 18434G-02
Slides securely over the amplified dynamic microphone common on classic headset models, keeping transmissions crisp and clear while shielding the mic element from wind.
Regular price $5.95Sale price $5.95 Regular priceUnit price per -
NewVendor:LightspeedLightspeed Tall Head Pad for Zulu Series and Zulu PFX Headsets
This optional tall head pad adapts your Zulu Series or PFX headset for smaller heads, carrying the ear cups lower so the seal closes completely.
Regular price $23.00Sale price $23.00 Regular priceUnit price per$25.00 -
Vendor:PilotMall.comPortable In-Line Push to Talk Switch
Connects in-line between your headset and the aircraft jack, giving pilots simple, reliable push-to-talk control without modifying panel wiring or cockpit switches.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Vendor:Pilot USAPilot USA GA to Helicopter Aviation Headset Converter Adapter
Adapter to run a GA headset in a helicopter U-174 jack, letting pilots keep a familiar, trusted headset when moving between fixed-wing and rotor-wing cockpits.
Regular price $49.99Sale price $49.99 Regular priceUnit price per$61.00 -
Out of StockNewVendor:David ClarkDavid Clark Leatherette Ear Seals for DC ONE-X and XP Series 15976P-07
Leatherette replacement seals restore a fresh, sealed fit as original cushions compress or wear, protecting the comfort and passive noise performance pilots count on.
Regular price $48.99Sale price $48.99 Regular priceUnit price per$51.80 -
Out of StockNewVendor:David ClarkDavid Clark Dura-Stitched Leatherette Ear Seals for DC PRO Series 15976P-03
Dura-stitched leatherette construction holds its shape over hundreds of flight hours, built for heavy daily use by pilots who fly the same headset every single day.
Regular price $33.99Sale price $33.99 Regular priceUnit price per$34.05 -
Out of StockVendor:PilotMall.comGA to Airbus Headset Adapter
Converts standard dual GA plugs, PJ-068 and PJ-055, into the 5-pin XLR connector Airbus cockpits use, keeping communication clear as you move between airframes.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockVendor:PilotMall.comHelicopter to GA Headset Adapter
Converts a single U-174 plug into standard dual GA jacks, PJ-068 and PJ-055, so a helicopter headset moves easily into fixed-wing training and rental aircraft.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockVendor:PilotMall.comGA Headset Extension Cord
Works with any standard dual-plug GA headset to add extra reach for rear-seat passengers, larger cockpits, or training aircraft where the panel jacks sit out of reach.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockNewVendor:TelexTelex Replacement Ear Cushions Leatherette for Airman 7P and 8P (Pair) AIRMAN8P-0903
Leatherette replacement ear cushions bring a more substantial feel and better moisture resistance than foam, restoring a fresh, quiet seal for daily flying.
Regular price $31.99Sale price $31.99 Regular priceUnit price per$32.00 -
Out of StockVendor:LightspeedLightspeed Performance Replacement Ear Seals
Renews comfort and stability while restoring crystal-clear audio and passive noise attenuation, keeping long flights focused instead of distracted by worn seals.
Regular price $38.00Sale price $38.00 Regular priceUnit price per$40.00 -
Out of StockVendor:PilotMall.comAirbus to GA Headset Adapter
Converts a 5-pin XLR Airbus plug into standard GA dual jacks, so professional-grade headsets work just as well in a conventional trainer or a home simulator setup.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockVendor:PilotMall.comLEMO (Bose) to GA Headset Adapter
Converts a self-powered 6-pin LEMO plug into standard GA dual plugs, so a premium ANR headset built for panel power still works in any GA cockpit you fly.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99 -
Out of StockVendor:PilotMall.comGA Headset to 6-Pin Lemo Adapter
Converts dual GA plugs into a 6-pin LEMO connector for panel power and audio, letting your existing headset work in newer aircraft with built-in LEMO installations.
Regular price $44.99Sale price $44.99 Regular priceUnit price per$59.99
Frequently Asked Questions
How often should you replace aviation headset ear seals?
Replace ear seals when the foam flattens, the covering cracks, or the seal feels loose, since that is when comfort and noise reduction fall off. As general guidance, manufacturers suggest renewing seals roughly every 12 to 18 months with regular use, and Bose recommends about every 6 months or 350 hours for its headsets.
What is the difference between foam and gel ear seals?
Foam ear seals are light, inexpensive, and recover their shape quickly, making them a simple, economical refresh. Gel seals contain a soft filler that spreads clamping pressure more evenly, which many pilots find more comfortable on long flights and slightly better at sealing out noise. Both fit the same ear cups when matched to your headset model.
Can replacing ear seals restore noise reduction and comfort on an old headset?
Yes. Flat, hardened, or cracked ear seals are one of the most common reasons an older headset feels louder and less comfortable. Fresh, model-matched seals re-establish the seal against your head, which restores passive noise blocking and clamping comfort, often making a tired headset feel close to new for a fraction of a replacement set.
Do windscreens reduce noise on an aviation headset?
A microphone windscreen, or mic muff, does not quiet what you hear, but it does reduce the wind, vent, and breath noise picked up by the boom microphone. That means the controllers and pilots you transmit to hear clearer speech with fewer pops and rumble. It is an inexpensive upgrade that improves transmitted audio quality.
Are aviation headset plugs universal, or do they vary by aircraft?
They vary by aircraft, which is exactly why adapters exist. A GA, helicopter, Airbus, or LEMO adapter lets one headset move between connector types instead of buying a separate set per aircraft, so the real decision is matching the right adapter to the jacks you fly. For the full connector breakdown, see our aviation headset plug guide.
Can I connect an aviation headset to a PC flight simulator?
Yes. A USB flight-simulator adapter converts a standard GA headset's twin plugs into a single USB connection your computer recognizes as a microphone and headphones. That lets you practice realistic radio communication in desktop flight-sim software using the same headset you fly with, which is great for procedure and phraseology practice on the ground.
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