Aviator Caps & Hats

Pilot hats and aviation caps for every flight line

A pilot hat is the easiest way to wear your aviation identity, whether you fly a Cessna, served on a flight deck, or simply love airplanes. This collection brings together officially licensed designs from Boeing, Cessna, Bell, Beechcraft, the U.S. Air Force, and the U.S. Navy, alongside originals from the Aeroplane Apparel Company and Red Canoe. From mesh-back trucker caps for the ramp to clean structured ball caps for everyday wear, there is a style here for every pilot and enthusiast.

Pilot hat styles at a glance

Types of pilot hats

Classic pilot caps and ball caps

Timeless caps built around aviation logos and emblems, from a clean Cessna mark to military insignia. These structured and twill caps are simple, durable, and easy to wear every day, like the heritage Beechcraft ball cap or the Red Canoe Lockheed Martin Skunk Works Ball Cap.

Aviation trucker hats

Trendy and comfortable with breathable mesh backs and adjustable snap closures, trucker hats are made for casual outings and warm days on the field. Browse the full Richardson 112 trucker hat line for the broadest selection of patch styles.

Embroidered and patch designs

Premium embroidery and licensed leatherette patches let you show your personality, from patriotic themes to sleek airframe logos. The Richardson 112 heritage and velocity hats anchor this line with crisp, long-wearing detail.

How to choose the right pilot hat

• Fit and comfort: Adjustable snap or strap closures give a secure, custom fit for almost any head size.
• Flying in it: If you wear it in the cockpit under a headset, choose a tactical no-button crown so the headband sits flat.
• Design and brand: Pick the airframe, branch, or logo that matches you, whether that is Cessna, Boeing, Beechcraft, or your military service.
• Material and durability: Look for breathable cotton, twill, and mesh that hold up to daily wear and sun.

Shop by brand in our Cessna apparel and Boeing apparel collections, or salute your branch with U.S. Air Force and Space Force gear. Want a matching look? Pair any cap with an aviation t-shirt, or browse all of our aviation apparel brands.

Why buy from Pilot Mall

• Aviation only: Every hat is chosen for pilots and aviation enthusiasts, not a general apparel catalog.
• Officially licensed: Genuine Boeing, Cessna, Bell, Beechcraft, U.S. Air Force, and U.S. Navy designs.
• Trusted for 25+ years: A pilot-owned aviation retailer with tens of thousands of happy customers.
• Free U.S. shipping over $100: Stock up on caps and gifts and ship them on us.
• Expert guidance: Real aviation people who can help you pick the right style and fit.

Frequently Asked Questions

What types of pilot hats are best for travel?

Lightweight structured ball caps and mesh-back trucker caps are the best pilot hats for travel because they are compact, breathable, and easy to pack flat in a flight bag or carry-on without losing their shape.

Are pilot hats adjustable?

Yes. Most of our pilot hats and aviation caps use an adjustable snapback or strap closure, so a single hat fits a wide range of head sizes for a secure, custom fit.

Which pilot hat is best for wearing under a headset?

A tactical no-button-crown cap such as the AVIATOR Richardson 112T is best for flying because removing the top button eliminates the pressure point where a headset headband crosses the crown.

Are these pilot hats officially licensed?

Yes. Our licensed caps carry genuine Boeing, Cessna, Bell, Beechcraft, U.S. Air Force, and U.S. Navy branding, and our Aeroplane Apparel Company and Red Canoe lines are authentic original aviation designs.

What materials are pilot hats made from?

Our pilot hats are made from durable cotton, twill, and polyester with breathable mesh backs on the trucker styles, balancing comfort, sun protection, and long-term wear.